Solutions

Connection solutions for the automotive industry.

From high-voltage systems to sensor technology, for OEMs and Tier 1 suppliers.

Automobiles

Invisible, but everywhere.
Discover KE Elektronik in your vehicle.

Modern vehicles place ever-increasing demands on electrical and electronic connections. More power, more data, less installation space, and challenging environmental conditions call for solutions where every detail must be just right. KE Elektronik develops custom cable harness and connector solutions for the automotive industry. From high-voltage and data cabling to transmission systems and exhaust aftertreatment, all the way to comfort features and thermal management, we develop connection solutions tailored to your application. We support you every step of the way — from the initial technical requirements through development and prototyping to industrialized mass production.

A silver hybrid sedan in a transparent cutaway view, showing the internal combustion engine, the electric powertrain, the battery pack, the suspension, the fuel system, and other internal vehicle components.

Data cabling

High Voltage

Thermal Management

Exhaust Gas

Drive

Comfort

Data cabling
Data cabling

So that signals can be turned into reliable data.
Cameras, radar, lidar, and other sensor systems are generating ever-increasing amounts of data. It is crucial that this information be transmitted reliably and with consistent signal quality between end devices and control units. KE Elektronik develops wiring harness and connector solutions for state-of-the-art in-vehicle data applications — supporting all relevant automotive data protocols. We take a holistic view of the entire connection, from the connector to the automated processing of data lines, ensuring that your sensor systems communicate reliably even under real-world vehicle conditions.

Learn more about our data cabling solutions
High Voltage
High Voltage

High performance. Securely connected.
Electric mobility places high demands on performance, current-carrying capacity, temperature resistance, sealing, and installation space. To ensure a reliable overall system, the wiring, contacts, and connectors must work together seamlessly. KE Elektronik develops and manufactures custom high-voltage and high-current wiring harnesses for demanding automotive applications. Working closely with you, we create a connection solution that takes into account performance, weight, installation space, and suitability for mass production.

Learn more about our high-voltage solutions
Thermal Management
Thermal Management

Reliable connection technology for temperature control in vehicles.
Failures in thermal management systems are rarely caused by individual components, but rather by the connections between them. We develop and manufacture custom-designed hose assemblies and connection systems that can withstand continuous vibration, pressure fluctuations, and aggressive coolants. With our own material validation, APQP-driven processes, and flexible in-house equipment manufacturing, we guarantee maximum reliability even in high-temperature applications. Our in-house testing laboratories and internal equipment manufacturing ensure the highest level of media resistance and rapid adaptations—from prototype to series production.

Learn more about our thermal management solutions
Exhaust Gas
Exhaust Gas

Connections for demanding environments.
Exhaust gas sensors operate in environments where temperatures and conditions pose particular challenges for electrical connections. At the same time, measurement signals must be transmitted reliably and consistently to the control electronics. KE Elektronik develops connection systems for applications in exhaust gas sensor technology, such as NOx and lambda sensors. Specially tailored contact and housing solutions ensure that electrical properties and connection reliability are maintained even under high thermal stress. Automated manufacturing and testing processes ensure consistently high quality in series production.

Learn more about our exhaust solutions
Transmission
Transmission

Reliable connections for gearboxes.
Inside the transmission, high temperatures, vibrations, fluids, and limited installation space place constant, demanding requirements on electrical connections. KE Elektronik develops custom cable harnesses and connection solutions for applications related to transmissions, drivetrains, and engine cooling. In doing so, we take into account your requirements for sealing, electrical contact, mechanical durability, and reliable operation across the entire operating range. The result is connection technology that not only works in the prototype vehicle but is also designed for series production.

Learn more about our transmission solutions
Comfort
Comfort

Comfort often begins with an invisible connection.
From smart convenience systems — such as the automatic tailgate — to high-speed data cabling. While this all seems effortless to the driver, the technology behind it involves a complex interplay of actuators, sensors, control units, and electrical connections. We develop custom wiring harness and connector solutions for in-vehicle electrical comfort features. We tailor the wiring harness, contacts, sealing design, and integration to your specific application, creating a solution that can be reliably integrated into your system and your mass production process.

Learn more about our comfort solutions

Wiring harness and connector applications

Whether it’s high currents, high-speed data transmission, extreme temperatures, or mechanical stress: the requirements for connection technology vary from application to application. That’s why we don’t develop solutions based on a standard template — instead, we tailor them to your vehicle, your system, and your specific technical requirements.

Data cabling

So that signals can be turned into reliable data.
Learn more about our solutions

High Voltage

High performance. Securely connected.
Learn more about our solutions

Thermal Management

Reliable connection technology for vehicle cooling systems.
Learn more about our solutions

Exhaust Gas

Connections for demanding environments.
Learn more about our solutions

Transmission

Reliable connections for gearboxes.
Learn more about our solutions

Comfort

Comfort often begins with an invisible connection.
Learn more about our solutions
Aviation

This applies to the aviation industry as well.

Cabin, entertainment, and avionics — certified connection systems for extreme conditions.

Automobiles

From your request to a production solution.

For us, connection technology goes beyond just connectors and cables. A reliable automotive solution isn’t just created on the production line. It begins with a deep understanding of your application and support throughout the entire process — from the initial design to mass production.

Development · Simulation · Prototyping

Design, calculation and simulation of our plastic and metal components.
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Plant Engineering · Fixture Manufacturing · Testing Technology

We develop and build our own manufacturing, testing, and measurement equipment.
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Plastic Injection Molding · Insert Molding · LSR Injection Molding

Horizontal and vertical injection molding machines with clamping forces ranging from 40 to 500 metric tons.
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Cable Assembly · Wire Processing · Crimping Technology

Feeding, cutting, stripping, sealing, crimping, and component placement are all performed in a single system.
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Testing Laboratory · Measurement Laboratory · Sampling · Validation

A wide range of measurement and testing equipment for initial sampling, validation, and failure analysis.
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Contact us

Ready for your next project?

Talk to our team about your needs — from feasibility studies to mass production.